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Product Details

Weld Penetration Inspection System

Weld Penetration Inspection System

Categories: Imaging Solutions

QS Metrology brings you the most advanced system for Weld Penetration Inspection - WeldEYE® from its stable. WeldEYE is our registered trademark. This system is the result of our long experience in Weld quality inspection, weld penetration testing and our interactions with automotive industry. Our system has features which are unmatched anywhere. This system can be used to measure all dimensional measurements (2D) like length, distance between, angle, radius, diameter, area etc.

  • Supporting the standards and report formats of major OEMs like FORD, BAJAJ, TVS, ROYAL ENFIELD, SML ISUZU, MARUTI, ASHOK LEYLAND and RENAULT NISSAN
  • User defined parameters
  • User defined derived parameters
  • User defined Rules for PASS/FAIL criteria
  • User defined templates for Components
  • Multiple master specifications for different customers/OEMs can be saved
  • No limit on the number of master definitions
  • System automatically applies PASS/FAIL Rules at run set, during run-time, thus eliminates User Errors
  • Reports in PDF or Excel format
  • Component Level Detailed reports and Summary Reports
  • SPC Reports
The system consists of
  • Trinocular Stereo Zoom microscope (OPTIZOOM models or STEMI 305 from Carl Zeiss)
  • CMOS camera
  • WeldEYE® software.
Technical Specifications
  • Supports all Weld parameters like depth/penetration, leg lengths, throat lengths, root penetration, angle, % penetration and all 2D measurements
  • Can find mid-points, perpendiculars to lines, angle between lines
  • User defined parameters
  • User defined templates for different types of components, with user defined parameters, expected values and tolerances
  • User defined Rules/ Criteria for PASS/FAIL
  • Ability to create a master template for measurements for each type of component
  • Ability to set expected value as well as tolerances at individual work level or at a master template level
  • Component level reporting
  • Date and time on image
  • Result and parameter name on image
  • Can add comments to the image
  • Integrated Help
  • Reports in Excel or PDF format
  • Historical data analysis with performance graphs and deviation analysis
  • Component level report
  • SPC reports

Our Principals